Contents
Summarize
Main Structure
Main Structure
Down roll and level motion device
Support device
Main drive device
Overturn device
Balance device
Electricity system
Technical Parameters
Operation Procedure and Operation Manual Of W11S Plate Rolling Machine (1)
Operation Procedure and Operation Manual Of W11S Plate Rolling Machine (2)
Operation Procedure and Operation Manual Of W11S Plate Rolling Machine (3)
Operation Procedure and Operation Manual Of W11S Plate Rolling Machine (4)

Universal plate rolling machine

Universal plate rolling machine 


Summarize:


This plate rolling machine is used to coil plate into different sharps such as cylindrical form, conic form and arc, it adopted Japan hydraulic technical.
Top roll can does vertical and level motion, up and down, parallel translation is display. This machine include pre-bending function.

 

Main Structure:
Plate rolling machine should be composed of main structure, hydraulic system , electricity control system and cone device.
The main structure is composed of upper roller, down rollers and level motion device support rolls device, tuning device, balance device, lubricate device, left and right work frame and bottom plate.
 

(1) The upper roller
upper rolls device composed of main cylinder, upper bearing pedestal, upper rolls, double self-aligning bearing .two cylinders provide the pressure for upper roll bending , main cylinder working pressure is 20 Mpa ,max pressure of upper roll multiply 0.8 times to compensate for pre-bending. Upper roll two ends fit with double self-aligning bearing to reduce the friction and motor power. The material of upper roll is 42CrMo , heat treatment is HB220-280.

(2) Down roll and level motion device.
The material of down roll is 45#, heat treatment is HB220-280. it composed of down of roll, down roll bearing pedestal, down roll input gear, down roll, glide bearing. Down bearing adopt SF-2 oil glide bearing.
Level motion motor supply the power, through the strap drive to CWU worm wheel and pole speed reducer. Upper roll level motion drove by worm wheel and pole to finish bending in dissymmetry form.

(3) Support device
Composed of sloping block device, support device, support rolls bearing pedestal, support lifting device, support rolls can adjust up and down. The adjustment depend on plate speciation. The material of support is 45# , heat treatment is HB220-250, it made up in helix sharp to protect the surface.

(4) Main drive device
It composed of motor, hard gear speed reducer, output gear, main motor can tuning in two direction and provide bending pitch of strand.

(5)Overturn device
Composed of ram, bearing, tuning cylinder
 

(6) Balance device
Composed of balance compact, screw

 

Electricity system
Composed of electrical box, operation table , manual button . the power is 380V50HZ adopted PLC control system code with longevity easily operate. Whole bending process can read from the indicator setting on the control box.


 Technical Parameters:

three roller bending machine


 

Model

Upper roll pressure/Tons

Maximum thickness

Plate width/mm

Upper roll diameter/mm

Lower roll diameter/mm

Center distance/mm

Motor/kw

Ends/mm

Center/mm

Drive

Oil pressure

Mobile

W11S-45*3000

540

40

45

3000

590

340

610

55

22

11

W11S-40*4000

540

35

40

4000

630

340

610

55

22

11

W11S-36*5000

540

30

36

5000

670

340

610

55

22

15

W11S-32*6000

540

28

32

6000

700

340

610

55

22

15

W11S-55*3000

610

45

55

3000

620

360

650

75

30

15

W11S-45*4000

610

40

45

4000

660

360

650

75

30

15

W11S-40*5000

610

32

40

5000

700

360

650

75

30

15

W11S-36*6000

610

30

36

6000

730

360

650

75

30

15

W11S-60*3000

690

50

60

3000

650

380

700

75

30

15

W11S-50*4000

690

45

50

4000

700

380

700

75

30

15

W11S-45*5000

690

38

45

5000

740

380

700

75

30

15

W11S-40*6000

690

35

40

6000

760

380

700

75

30

15

W11S-70*3000

850

60

70

3000

710

420

780

75

37

15

W11S-55*4000

850

50

55

4000

750

420

780

90

37

15

W11S-50*5000

850

42

50

5000

790

420

780

90

37

15

W11S-45*6000

850

38

45

6000

820

420

780

90

37

15

W11S-75*3000

930

65

75

3000

740

440

820

90

37

15

W11S-60*4000

930

55

60

4000

780

440

820

90

37

15

W11S-55*5000

930

45

55

5000

820

440

820

90

37

18.5

W11S-50*6000

930

42

50

6000

850

440

820

90

37

18.5

W11S-80*3000

1050

70

80

3000

770

460

880

90

37

18.5

W11S-65*4000

1050

60

65

4000

810

460

880

90

37

18.5

W11S-60*5000

1050

50

60

5000

850

460

880

90

37

18.5

W11S-55*6000

1050

45

55

6000

890

460

880

90

37

18.5

W11S-85*3000

1150

75

85

3000

800

480

920

110

45

18.5

W11S-70*4000

1150

65

70

4000

840

480

920

110

45

18.5

W11S-65*5000

1150

55

65

5000

890

480

920

110

45

22

W11S-60*6000

1150

50

60

6000

930

480

920

110

45

22

W11S-100*3000

1350

90

100

3000

860

480

920

110

45

22

W11S-80*4000

1350

75

80

4000

900

520

1000

110

45

22

W11S-70*5000

1350

65

70

5000

940

520

1000

110

45

22

W11S-65*6000

1350

60

65

6000

980

520

1000

110

45

22

W11S-115*3000

1600

100

115

3000

900

560

1080

132

55

30

W11S-100*4000

1600

85

100

4000

940

560

1080

132

55

30

W11S-125*3000

1800

110

125

3000

960

600

1120

160

75

37

W11S-110*4000

1800

95

110

4000

990

600

1120

160

75

37

  Technical Parameters Description 

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